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QualityQuality Control
Quality Control System
We have established a quality management system compliant with the international standard ISO 22716 (GMP), implementing thorough quality checks from raw material acceptance through manufacturing and shipping. This ensures a stable supply of consistently high-quality products.
In our manufacturing environment, we maintain Class 100,000 cleanroom conditions, monitor and analyze airborne particles, and inspect for hair, fibers, and dust. This eliminates contamination risks even at microscopic levels, ensuring a consistently clean environment.
Through such advanced quality and environmental management, we are able to meet strict domestic and international standards. We have established a highly reliable manufacturing system that can respond to diverse global needs.
We also hold regular meetings to thoroughly share information and make continuous efforts to improve quality.
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- Certifications of
International Standards - Acquisition of ISO22716 Certification
- Certifications of
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- Global Requirements
- At domestic and overseas
actories Acquisition
of Halal Certification 
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- Traceability
- Thorough Lot Management
Video Recording by Camera 
Thorough Quality Control at Each Process
In addition to strict quality control at all stages, we have established a high-level quality assurance system through the operation of the “Quality Gate System,” which manages the approval of raw materials and intermediates, as well as the shipment of finished products.。
PHASEProduct Design
- Container Testing
- Transportation Testing
Container Testing
The compatibility between container materials and contents (bulk) is tested to confirm product safety and evaluate whether quality can be maintained.
Transportation Testing
We also test products to withstand vibrations and shocks during transportation, ensuring that quality is maintained throughout the distribution process.
- X-ray
- Push-Pull Gauge
- Microscope
- FT-IR (Fourier Transform Infrared Spectroscopy)
PHASERaw Material Acceptance
- Incoming Inspection
Incoming Inspection
Inspect incoming raw materials and supplies to ensure they meet specified quality standards, and register the results in the system.
Packaging materials are checked by barcode scanning at two stages: “when delivered” and “when accepted,” creating a system to prevent incorrect materials from entering the factory.
- Incoming Inspection System
- Two-Step Verification System
Quality Gate System
PHASEBulk Production
- Mis-input Prevention System
- Pharmaceutical-level Hygiene Management
Mis-input Prevention System
To prevent incorrect raw material addition, we have implemented an error-prevention system using handheld scanners. Combined with visual checks by personnel, this dual-check system ensures that the right materials in the correct quantities are added to the correct tanks
Pharmaceutical-level Hygiene Management
Lessons learned from pharmaceutical manufacturing experience have been incorporated into our quality improvement measures.
- Mis-input Prevention System
- Monitoring with live cameras capable of recording
- Hygiene management based on cleaning and sterilization validation of manufacturing equipment
PHASEBulk Verification
- Bulk Testing
Bulk Testing
The quality and physical properties of the intermediate product (bulk) are inspected before filling, and only those that meet specifications proceed to the final production stage.
- Physical Property Testing
- Appearance and Sensory Evaluation
Quality Gate System
PHASEFilling
- Inspection System
- Inspection Equipment
- Static Electricity Eliminator
Inspection System
Our factory inspection system ensures work quality by verifying that bulk materials comply with the specifications and that they have passed bulk and acceptance inspections before use.
Quality control is maintained through a double-check system that combines visual inspections with multiple camera and sensor-based checks.
Inspection Equipment
Camera inspection includes checking the lot, Camera for preventing mixing of different types (logo detection), presence of attention/virgin seal, barcode reader, etc. Sensors include height sensors (to prevent tilted caps) and metal detectors.
Static Electricity Removal Equipment
Static electricity removal equipment is installed on the filling and packaging line to prevent foreign substances and dust from adhering to containers, labels, and pumps.
- Factory Inspection System
- Camera for preventing mixing of different types (logo detection)
- Static Electricity Eliminator
- Height Sensor (Prevents Tilted Caps)
- Metal Detector
PHASEFinished Product Inspection
- Final Product Inspection
- Shipment Decision
Final Product Inspection
Inspections are conducted according to standards set for each manufacturing process to maintain consistent product quality.
Shipment Decision
Shipment decisions are based on verifying production and quality records, confirming test results, reviewing any deviations and corrective actions taken, and ensuring that raw materials and products meet standards of quality, efficacy, and safety. Only products that meet these strict criteria are approved.
The pass/fail results are recorded in the product inspection system to ensure that products without shipping approval cannot be shipped.
- Filling Quantity Check
- Lot Number Printing Check
- Microbiological Testing
- Cap Torque Testing
- Foreign Matter Check
- Active Ingredient Analysis
Quality Gate System
PHASEShipping
- Mis-shipment Prevention System
Mis-shipment Prevention System
To prevent shipping errors, a logistics system using handheld terminals has been introduced.
By scanning product QR codes, information is verified in real time, ensuring the correct product and quantity are shipped.
Furthermore, the system is designed such that products whose shipment approval has not been finalized cannot be processed, ensuring only products confirmed as “safe and secure” reach the market.
- Product Label with QR Code
- Mis-shipment Prevention System
PHASESupport
- Traceability
Traceability
Product lot samples are properly stored and utilized for quality improvement through internal knowledge sharing. This enables prompt and accurate support even after delivery, ensuring that customers can use our products with confidence.
- Storage of Product Lot Samples
